DFM/CE & NPI
E/M ENGINEERING, DESIGN,
MANUFACTURING
DFM/CE & NPI FOR TEST,
REPAIR, MODIFICATION
LEAN FOR ALL WE DO TO
ELIMINATE WASTE AND CREATE
VALUE
WE'RE DEEPLY INVOLVED IN MEDICAL
AND HOSPITAL
PROCESS MANAGEMENT
IMPROVEMENT
OIL, GAS & COAL
PROCESS MANAGEMENT
IMPROVEMENT IS A BIG PART OF OUR
CONSULTING EFFORTS
EARL MOON WORKED DIRECTLY
WITH BILL LEAR DEVELOPING
ADVANCED SYSTEMS FOR THE
FIRST LEAR JETS AND HIS
STEAM POWERED
VEHICLES
POD DOES AUTOMOTIVE ENGINEERING
WITH RELIABILITY, LEAN MFG. AND DFM/CE PROGRAMS
GROUND, AIR, SEA
WEAPONS SYSTEMS INCLUDING M1 AND BRADLEY
POD RELIABILITY PROGRAMS ALMOST
HAVE BECOME MORE POPULAR THAN
OUR DFM CONSULTING DURING RECENT YEARS
POD WAS INVOLVED IN THE FIRST 727/737/747 AVIONICS DESIGNS AND PRODUCTION
POD HAS WORKED WITH HIGHLY ADVANCED WEAPONS
SYSTEMS FROM MX MISSILE
TO ADVANCED TRIDENT, ALWT, AND HEAVY CLUSTER BOMB
TECHNOLOGIES
POD WORKED WITH MANY AIRCRAFT
AND MISSILE GUIDANCE
SYSTEMS STARTING WITH TITAN THRU MX AND TRIDENT D5,
WE PARTICIPATED IN THE TRIDENT
D5 UPDATES AS WELL AS LARGE ON BOARD SONAR ARRAYS
POD WORKS WITH CUSTOMERS AT SYSTEM LEVELS (ABOVE) AS WELL AS AT COMPONENT, PCB DESIGN, FABRICATION, ASSEMBLY, AND TEST LEVELS (BELOW)
BEST MLB CONSTRUCTION FOR 6 LAYERS
BEST MLB CONSTRUCTION FOR 42 LAYERS
BEST MLB CONSTRUCTION FOR 14 LAYERS
BAD MLB CONSTRUCTION FOR 16 LAYERS
BEST MLB CONSTRUCTION FOR CIC PCB
BEST MLB UNBALANCED CONSTRUCTION
UNACCEPTABLE CAF
COMPONENT FAILURE ANALYSIS AND SOME GOOD STUFF
BAD NEWS COMPONENTS AT THE TIME
BAD NEWS COMPONENT SOLDERABILITY AS THE BALLS FELL OFF
BAD NEWS COMPONENT SOLDERABILITY AS THE BALLS FELL OFF
COMPONENT THERMAL RELIABILITY TEST
REWORK AND REPAIR AS PART OF DFM/CE
BAD LEAD = BAD JOINT
BENT CCGA LEADS = BAD JOINTS/ASSEMBLIES
A TOP TOOL FOR DFM/CE DEFECT PREVENTION
A VERY FEW FAILURE ANALYSIS RESULTS BELOW AND SOME TOOL TO PREVENT ITS NEED BY MANAGING PROCESSES INSTEAD OF RESULTS STARTING WITH DFM/CE
HOLE RESIN SMEAR - NO CONTINUITY
POOR RESIN CONTENT MATERIAL
POOR RESIN CONTENT - NO LAMINATE INTEGRITY
HOW MLB MATERIAL IS MADE
THREE MLB HOLES TELLING ALL
MASTER AND ASSEMBLY DRAWING NOTES
CONCURRENTLY ENGINEERED DESIGN
CAD/CAM
ENGINEERING/PLANNING
WORKING FILM PACKAGE
MATERIAL PREP/STORE
PANEL CLEAN
DF COATING
IMAGE
AOI
L.AMINATE
DRILL PREP/OPTIMIZATION
DRILL
PLASMA DRILL SMEAR REMOVAL
HASL
ENIIG
GOLD FINGER PLATE
LEGEND
PANEL FAB
QC/INSPECT
CHEMICAL ANALYSIS LAB
X-SECTION LAB
WASTE TREATMENT
X-SECTION REPORT 1
PCB PREPROCESS AUDIT
CHEMICAL ADDITIONS LAB
DATA ENTRY FOR ADS
CHEMICAL ADS CONTROL CHART
PCBA SECTION - STENCIL PRINT AS A SHORT SAMPLE OF HIGHLY DETAILED POD PROCEDURES IN THE POD DFM/CE BOOK
PCBA SECTION - COMPONENT PLACEMENT AS A SHORT SAMPLE OF HIGHLY DETAILED POD PROCEDURES IN THE POD DFM/CE BOOK
PCBA SECTION - SOLDERING AS A SHORT SAMPLE OF HIGHLY DETAILED POD PROCEDURES IN THE POD DFM/CE BOOK